Hydraulic Loading Power Unit

Hydraulic systems maintain the optimum linear load at various application in paper industry, our systems are running at various paper mills for press, size press, wire, calendar, pope reel, rewinder & others,  

WE DESING/MANUFACTURE SYSTEMS FOR VARIOUS APPLICATION LIKE PRESS, JUMBO PRESS, BI-NIP, TRI- NIP, SIZE PRESS, CALENDAR, SWIMMING ROLL, POPE REEL, REWINDER & SHEETER CUTTER.

WORKING PRESSURE UPTO 180 KG/SQ CM

VARIABLE FLOW DESIGN FOR LOADING SYSTEMS TO MINIMIZE THE HEAT GENERATION IN POWER PACK & REDUCE POWER CONSUMPTION.

LOADING CONTROL – MANUAL CONTROL, ELECTRO MECHNICAL, ELECTRONIC PROPORTIONAL CONTROL

ALL HYDRAULIC UNITS ARE DESIGN ON AIR COOLING SYSTEMS TO SAVE WATER. WATER COOLED SYSTEMS ARE ALSO AVAILABLE FOR OTHER APPLCATION WHERE FLOW IS CONSTANT.

TANKS & CONTROL DESK ARE AVAILABLE IN SS/CS

BASIC ELECTRICAL CONTROLS TO PLC BASED SYSTEMS FOR ALL SAFETY INTERLOCKS & EASILY DIAGONOSE OF SYSTEMS MALFUNCTIONS


HYDRAULIC CYLINDER

Hydraulic cylinder is base component to convert fluid power to linear mechanical force & motion.

WE DESIGN MANUFACTURE MILL TYPE HYDRAULIC CYLINDER, TIE ROD TYPE, DOUBLE ROD, SINGLE ACTING, RAM TYPE CYLINDER, HYDRAULIC JACK UP TO 300MM BORE

MOUNTING AVAILABLE – TRUNION, REAR PIVOT, FORK TYPE, FLANGE MOUNTING, FOOT MOUNTING, SPECIAL CUSTOM DESIGN, SPM & PRESSES.

ROD END MOUNTING- PLAIN CLEVIS, ROD END BEARING, FORK, FLANGE, SPECIAL CUSTOM DESIGN & AS PER CUSTOMER REQUIREMENT

PISTON ROD ARE AVAILABLE IN ALLOY STEEL & STAINLESS STEEL DULY HARDCHROME PLATING MINIMUM 25 MICRONS ON SURFACE, INDUCTION HARDENED RODS ARE ALSO USED FOR EXTREME DUTY APPLICATION

BIG BORE CYLINDERS ALSO AVAILABLE FOR PRESSES UPTO 800 TONS

CYLINDER MANUFACTURE ON LATEST CNC TURNING CENTRES FOR BETTER TOLERANCE, ACCURACY & LONGER LIFE OF SEALS & OTHER PARTS

HYDRAULIC SEALS ARE VITAL COMPONENETS OF CYLINDERS, SEALS SELECTION ARE DONE IN DESIGNING TO DELIVER OPTIMIZE PERFORMANCE, ALL SEALING PARTS ARE USED OF ISO STANDARDS WITH PRESSURE UPTO 500 BAR & TEMPERATURE 250 DEG.C MAX. MATERIAL

CENTRALISED LUBRICATION SYSTEM

Centralised Lubrication systems are design to send lubricants to the lubricate points of mechanical equipment, mainly to reduce wear & tear, increase equipment lifespan & production efficiency by delivering adequate lubricants

Easy to maintain design with low-cost spares

Flow

5 LPM -1000LPM

Working Pressure

Max 15 BAR

Tank capacity

Up to 10000 Litre

Oil Cooling

Water Cooled heat exchanger in Pressure Line

Filtration

Duplex Filter with Electrical Indicator

Rotameter (Single & Gang Type)

Visual Oil Flow Meter up to 8 outlets & 1 inlet

System Monitoring

Pressure gauges, Temperature Gauges, Level Switch, Flow Switch, Pressure Switch/ Transducers

Electrical Design

PLC Based/Relay Interlocks with Alarm Indicators

  

HYDRAULIC POWER UNIT

WE DESIGN SYSTEMS FOR VARIOUS APPLICATION IN DAILY USE OF AUTOMATIONS FOR OTHERS INDUSTRIES SUCH AS RUBBER MOULDING, MATERIAL HANDLING, BOILERS, PRESSES, SHEET METAL COMPONENTS, CEMENT, CNC MACHINES, AUTOMOBILE, STEEL CONVERSIONS UNIT, CASTINGS /FORGING UNIT & OTHERS INDUSTRIES

HYDRAULIC POWER UNIT AVAILABLE from compact design to machine needs specific design, we expertise in design, planning, on site installation  

PUMP FLOW UPTO 400 LPM, W.P.- 380 BAR IN GENERAL APPLICATION, W.P-1000 BAR IN RADIAL PISTON PUMP

Filtration- we use different types of filtrations such as suction filters, air breathers, return oil filters, pressure filters in our systems to maintain cleanliness in oil & prevent damages to pumps & valves   

SYSTEM CONTROL- MANUAL, ELECTRICAL, PLC BASE & ELECTRONICS.

HYDRAULIC CIRCUIT- AS PER CUSTOMER REQUIREMENT

MOTOR HP- FROM 0.5HP- 100 HP

INTEGRATED MANIFOLD SYSTEMS FOR COMPACT DESIGN, MANIFOLD MOC- CS/SS/ALUMINIUM

VALVES – ISO STANDARD & FROM REPUTED MANUFACTURES TO SUIT MACHINE APPLICATION to deliver high performance, reliability & availability.  

PNEUMATIC CONTROL PANEL & OPERATOR DESK

WE MANUFACTURE PNEUMATIC CONTROL PANEL & OPERATOR PANEL FOR VARIOUS APPLICATION

WE DESIGN CONVENTIONAL CONTROL/PROPORTIONAL CONTROL SYSTEMS FOR PRESSES, SIZE PRESS, CALENDAR, POPE REEL & OTHERS APPLICATION.

HYDRAULIC TUBE FITTINGS & VALVES

WE HAVE A VAST RANGE OF HYDRAULIC FITTINGS, CLAMPS & VALVES IN CS, SS304 & SS316/316L AS PER DIN 2353 (6L-42L & 6S-50S), DIN3015 OTHERS ISO STANDARDS

EXAMPLES UNION, ELBOW, TEE, CONNECTORS, SWIVEL ELBOW, SWIVEL CONNECTORS, SAE FLANGES FITTINGS, BANJO FITTINGS, DOWTY WASHERS- & POLYPROPELENE CLAMPS IN LIGHT, HEAVY & ALUMINIUM.

MINIMESS TEST COUPLING & TEST HOSES

CHANNEL RAIL IN CS & SS, RAIL NUT

HIGH PRESSURE BALL VALVE, 3WAY BALL VALVE, FLOW CONTROL VALVES WITH BUILT IN NRV, COUNTER BALANCE VALVE, PILOT CHECK VALVES, CHECK VALVES, NEEDLE VALVES FOR HYDRAULICS SYSTEM.